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The PLC Heavy Type Gabion Wire Mesh Machine is a high-precision industrial solution engineered for the rigorous demands of heavy-duty gabion cage production. Designed for maximum durability and efficiency, this machine leverages advanced servo-motor technology and a robust integrated double rack design to ensure stability and superior machining accuracy during high-speed weaving operations.
Equipped with a sophisticated PLC control system, the machine allows operators to switch between three, five, and seven twists with a single key, eliminating cumbersome electronic cam programming. This innovative approach to automation reduces downtime and optimizes production flexibility, making it the ideal choice for manufacturers seeking high-output, professional-grade wire mesh equipment.
| Mesh Size (mm) | 5070 / 6080 / 7090 / 80100 | Mesh Width (mm) | 600 (Can be customized) |
|---|---|---|---|
| Wire Diameter (mm) | 2.0 - 4.0 mm | Number of Twists | 3 / 5 / 7 Twists |
| Power (kw) | 33 - 45 kw | Control System | PLC Programmable Logic Controller |
| Power Source | Full Servo Motor Drive | Structure Design | Integrated Double Rack |
| Lubrication System | Timed Circulation Lubrication | Main Engine Weight | Over 18 Tons |
Patented integrated double rack design reduces movement space and ensures a safer, more streamlined and stable operation.
By replacing complex electronic cam programming with servo motors, equipment adjustment is significantly simplified and faster.
Optimized mechanical structure design enables higher precision in weaving and increased overall production speeds.
PLC equipped with dual twist data allows instant switching between 3, 5, and 7 twists via a simple interface.
Fully enclosed oil tanks with timed circulation prevent dust ingress and ensure all motion mechanisms are lubricated.
Ability to adjust equipment at any operating position and switch between intermittent and continuous rotation states.
Integrated wire feed management to ensure consistent tension and minimize waste during the weaving process.
Precise synchronization of all servo motors to maintain high machining accuracy at maximum speeds.
PLC-based status tracking allows operators to monitor machine health and production counts in real-time.
Timed circulation system provides consistent maintenance and alerts for oil levels to prevent wear.
Stored data for different twist configurations allows for rapid changeovers between product types.
Double rack power distribution ensures balanced movement and eliminates vibration in heavy-type mesh.
| Metric | Standard Mesh Machine | PLC Heavy Type Machine |
|---|---|---|
| Setup Time | Long (Manual Cam Setup) | Short (One-Key PLC Switch) |
| Production Speed | Moderate | High (Servo Driven) |
| Maintenance Cost | High (Manual Lubing) | Low (Timed Circulation) |
| Product Quality | Variable | High Precision/Consistent |
| Equipment Lifespan | Standard | Extended (18T Heavy Chassis) |
The PLC system eliminates the need for complex electronic cam programming, allowing operators to switch between different twist counts (3, 5, or 7) with a single key, drastically reducing downtime.
Yes, while the standard width is 600mm, our equipment is designed to be customizable to meet your specific production needs.
It ensures that all motion mechanisms are constantly lubricated while acting as a cleaning function to prevent dust and impurities from entering and damaging the internal components.
This machine is specifically engineered to handle heavy-duty wire diameters ranging from 2.0mm to 4.0mm.
The double rack design provides superior structural stability, takes up less space during movement, and ensures the machine remains steady even when weaving heavy wire at high speeds.
Servo motors provide precise control over motion, making debugging easier, increasing machining accuracy, and allowing for faster, more consistent weaving speeds.
